Spike Electric Controls has partnered with ABB as a Value Add Partner, blending Spike Electric's cutting-edge technology with our expertise in electrical solutions to elevate industry standards.*
PowerSafe Arc-Resistant Switchgear
Advanced Safety. Proven Performance. Built to Last.
Spike Electric’s PowerSafe Arc-Resistant Switchgear represents the next generation of electrical safety and performance. Designed with ABB circuit breakers, it delivers unmatched reliability, efficiency, and control for industrial and commercial power systems.
As a trusted partner of ABB, Spike Electric ensures each unit reflects the highest level of innovation and craftsmanship. Our arc-resistant switchgear meets and exceeds ANSI, IEEE, UL, and CSA standards, providing superior protection against electrical arc faults while maintaining operational excellence.
| Basic Insulation Level | Breaker Interrupter Rating | Compatibility | Compliance |
| 150kV BIL max | Up to 63kA | Indoor/Outdoor | ANSI / IEEE |
Certified Safety and Standards Compliance
Our arc-resistant switchgear meets or exceeds all key global and North American standards:
- ANSI standards for performance and safety
- IEEE C37.20.2 and IEEE C37.20.7 for arc resistance and construction
- NFPA 70E compliance for safe operation with no PPE required under proper conditions
- ISO 9001 certification for quality management
- UL and CSA certifications for North American safety
- Seismic certification for IBC Region D
Each system effectively manages short circuit currents up to 63 kA within 5–15 kV voltage ranges, ensuring exceptional strength and reliability even in the most demanding environments.
Need help selecting the right Arc-Resistant Switchgear?
Our team can help you choose the right configuration for your facility or project.
Reliable, Tested, Efficient, and Customizable
The PowerSafe arc-resistant switchgear lineup incorporates high-performance AMVAC and ADVAC circuit breakers, along with flexible options for potential transformers and accessories.
Accessories and Innovations
- Breaker accessory kits, lift trucks, test cabinets, and jumper sets
- SmartRack™ system for remote racking and safe operation
- Manual and electric ground/test devices for added safety
- Optional active arc protection systems using REA (Relay for Arc Extinction) or UFES (Ultra-Fast Earthing Switch) technologies
Every unit undergoes rigorous factory testing, including:
- Dielectric and mechanical testing
- Power frequency withstand tests
- Optional factory witness testing
You can also customize mechanical and electrical components such as tin-plated bus and mimic bus systems to fit your specific design requirements.
Our 4160V – 15kV Arc-Resistant Switchgear up to 63kA
Power, Protection, and Performance You Can Depend On
At Spike Electric Controls, our 4160V – 15kV arc-resistant switchgear up to 63kA is engineered to provide maximum safety and control in high-voltage environments. Built for demanding industrial applications, this switchgear effectively manages short circuit currents while ensuring reliable power distribution and protection for both personnel and equipment.
- High-Performance Ratings and Flexibility
- Adherence to IEEE C37.20.7 Standards
- Spike Electric Controls: Enhanced Safety and Maintenance Features
Spike Electric’s arc-resistant switchgear is available in multiple fault current ratings to meet various electrical and operational requirements:
- Available Ratings: 16kA, 25kA, 40kA, 50kA, and 63kA
- Voltage Range: 4160V to 15kV
- Applications: Ideal for industrial, commercial, and utility environments requiring robust arc-flash protection
This is designed to handle extreme conditions and maintain consistent performance across all voltage levels, ensuring your facility remains safe, compliant, and efficient.
At Spike Electric Controls, every arc-resistant switchgear is built and tested in strict compliance with IEEE C37.20.7 standards, ensuring exceptional safety, containment, and performance. Each unit undergoes comprehensive testing to verify its ability to withstand and mitigate internal arcing faults.
Testing Highlights:
- Confirms compliance with medium-voltage application standards
- Verifies containment of internal arcs under fault conditions
- Ensures maximum operator protection and equipment safety
Designed for applications up to 15kV, our arc-resistant switchgear delivers reliable performance across various medium-voltage environments. The metal-enclosed construction provides durability, long-term protection, and consistent efficiency—maintaining structural integrity even under the most demanding conditions.
Every arc-resistant switchgear from Spike Electric Controls is built for superior protection, reliability, and ease of maintenance. Each unit integrates advanced safety mechanisms to control arc energy and safeguard both personnel and equipment.
Arc Mitigation & Venting Systems: Equipped with advanced arc venting that safely redirects pressure and gases upward and away from operators. Optional REA (Relay for Arc Extinction) and UFES (Ultra-Fast Earthing Switch) systems ensure rapid arc detection and suppression, minimizing risk and downtime.
Reinforced Steel Construction: Built from 11-gauge steel and reinforced with heavy-duty doors, hinges, and barriers to contain arc flash energy. The enclosure maintains structural integrity under high stress, protecting internal components and personnel.
Remote Racking & Switching: The SmartRack™ system allows circuit breakers to be operated or tested remotely, reducing direct contact with energized equipment. This feature significantly enhances operator safety during maintenance or testing.
Maintenance-Friendly Layout: Designed for quick access and minimal disruption. Features include front-access panels, clear compartment labeling, and a logical component arrangement—making inspections and servicing straightforward and efficient.
Enhanced Operator Protection: Multiple safety interlocks, visible isolation points, and smart monitoring tools ensure operators can work confidently with reduced exposure to potential hazards.
Types of Arc-Resistant Switchgear
Spike Electric offers a complete line of arc-resistant switchgear configurations designed to meet varying levels of protection, accessibility, and operational needs. Each type is engineered to enhance safety and reduce arc-flash risk, ensuring the right level of protection for every installation environment.
Type 1 – Front Access Only
Type 1 arc-resistant switchgear provides protection exclusively from the front of the equipment.
- Designed for applications where operators are stationed in front of the gear during normal use.
- Ideal for installations against walls, narrow corridors, or confined spaces where only front access is required.
- Offers reliable arc-flash containment for controlled environments and maintenance operations performed from the front.
- Commonly used in smaller substations or compact industrial control rooms where space optimization is critical.
Type 2 – All-Side Protection
Type 2 arc-resistant switchgear offers protection from all accessible sides — front, rear, and sides — delivering a higher level of safety.
- Ensures complete containment of internal arc faults, no matter which side the operator is positioned on.
- Well-suited for open-floor layouts, large switchgear rooms, or facilities with multiple points of access.
- Recommended for environments where equipment is centrally located and personnel may approach from various angles.
- Enhances operator confidence and overall facility safety during inspection and maintenance.
Type 2B – Enhanced Maintenance Safety
Type 2B arc-resistant switchgear provides an additional layer of safety during maintenance activities.
- Maintains full arc resistance even when the low-voltage control compartment door is open.
- Allows technicians to perform inspections, testing, or adjustments without shutting down the entire system.
- Reduces operational downtime, which is especially valuable in facilities requiring continuous production.
- Ideal for heavy manufacturing, petrochemical, or energy generation plants where system availability is critical.
- Provides safe access for maintenance teams while maintaining compliance with NFPA 70E safety guidelines.
Type 2C – Maximum Compartmental Protection
Type 2C arc-resistant switchgear represents the highest level of operator and equipment safety.
- Each compartment within the switchgear is individually designed to contain and isolate arc faults.
- Prevents arc propagation from one section to another, protecting surrounding equipment and maintaining system integrity.
- Minimizes the potential for cascading failures, significantly improving uptime and reliability.
- Ideal for mission-critical applications such as data centers, utilities, and high-risk industrial operations.
- Offers unmatched safety for personnel by containing the arc within the specific faulted compartment.
How to Choose the Right Configuration
Selecting the proper arc-resistant switchgear type depends on several factors, including available space, operational requirements, maintenance frequency, and safety goals.
- Type 1 is best for space-limited installations.
- Type 2 offers broader protection for open or multi-access areas.
- Type 2B supports maintenance efficiency without compromising safety.
- Type 2C delivers the most advanced containment for high-stakes power environments.
Spike Electric’s engineering team can assess your facility’s needs and recommend the most suitable arc-resistant switchgear type to ensure full compliance, maximum safety, and seamless integration with your existing power systems.
How to Choose the Right Configuration
Selecting the proper arc-resistant switchgear type depends on several factors, including available space, operational requirements, maintenance frequency, and safety goals.
- Type 1 is best for space-limited installations.
- Type 2 offers broader protection for open or multi-access areas.
- Type 2B supports maintenance efficiency without compromising safety.
- Type 2C delivers the most advanced containment for high-stakes power environments.
Spike Electric’s engineering team can assess your facility’s needs and recommend the most suitable arc-resistant switchgear type to ensure full compliance, maximum safety, and seamless integration with your existing power systems.
Customizable Design Options
Every facility has unique operational and safety requirements, which is why our arc-resistant switchgear is fully customizable. Spike Electric Controls offers a range of configurations that can include:
- Advanced venting systems for controlled arc energy release
- Reinforced enclosures for superior structural integrity
- Quick-access panels for emergency response and easy maintenance
Each design is engineered for seamless installation and integration into your existing power management system. This ensures an efficient, low-disruption upgrade to safer, more reliable equipment.
Choosing the right arc-resistant switchgear involves assessing your facility’s safety needs, environment, and operational demands. Our experts are ready to help evaluate your requirements and recommend the right system for your application.
Choose Spike Electric for Your Arc-Resistant Switchgear Needs
Spike Electric’s PowerSafe Arc-Resistant Switchgear delivers dependable high-voltage power management for industrial environments. It combines advanced safety features, heavy-duty construction, and flexible design options to meet today’s most demanding performance and compliance standards.
For facilities focused on improving safety, efficiency, and uptime, Spike Electric Controls offers a proven solution that’s engineered, built, and supported in the USA.
American-Made Excellence: Our Commitment to the Build America Buy American Act
At Spike Electric, we take pride in producing switchgear solutions that stand at the forefront of technological innovation and reflect our strong commitment to American manufacturing excellence. The Build America, Buy American (BABA) Act strengthens U.S. industry by requiring federally funded infrastructure projects to use American-made products. As a leading provider of switchgear solutions, we proudly meet and exceed these standards.
Why Choose American-Made Switchgear?
All our switchgear solutions are designed and built in the United States, adhering to the highest standards of quality and reliability. The BABA Act emphasizes the use of American-made iron, steel, and construction materials—standards that Spike Electric not only meets but actively champions.
- Supporting Local Economies: Choosing our American-made switchgear means more than getting a high-quality product. It also supports the U.S. economy, protects local jobs, and strengthens a sustainable manufacturing sector vital to national infrastructure.
- Compliance and Standards: Spike Electric fully complies with the BABA Act, ensuring that every product reflects true American innovation and craftsmanship. Our switchgear meets rigorous IEEE, ANSI, and UL standards, guaranteeing safe, efficient, and future-ready performance.
Our Pledge to You
Spike Electric is dedicated to upholding the Build America, Buy American Act, providing high-performance switchgear for infrastructure, utility, industrial, and commercial projects across the nation. Our products are built on the foundation of American excellence, delivering unmatched quality, reliability, and performance.
Choose Spike Electric for your switchgear needs, and experience the lasting value of American-made quality in every project.