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Cable Tap Box – Low Voltage

Spike’s Power Connect cable tap box is an UL 50E electrical enclosure that allows connection for multiple cables to a common bus. Standard connection points are a typical Nema style hole pattern that will allow crimp lugs to be attached or another optional feature is adding mechanical lugs. We fabricate all Bus in House on a CNC bus bar punching machine, custom patterns are available upon request. Our standard designs typically ship within 4 weeks after approval drawings, expedite options are typically available.

Other industry names for a Cable Tap Box are Bussed Junction Box, Generator Tap Box, Bus Duct Cable Tap Box, electric junction box, busway cable tap box. 

Ampacity Options

600 AMP • 1600 AMP • 2500 AMP • 4000 AMP • 5000 AMP • 6000 AMP

We are able to customize up to 12000 AMP (Custom Design Must Contact SEC Factory)

Busbar ambient Temperature – 50°C. Higher degree ratings available upon request.

Voltage Available

  • AC Or DC 600V

All CTB assemblies will undergo a 2 Min. Hi Pot Test X2 Voltage to ensure safety as part of our standard QAQC process.

Cable Tap Box (Low Voltage) Images

Cable Tap Box – 600 AMP

Cable Tap Box – 1600 AMP

Cable Tap Box – 2500 AMP

Cable Tap Box – 4000 AMP

Cable Tap Box – 5000 AMP

Cable Tap Box – 6000 AMP

  • NEMA Type 3R, 12 and Type 13

  • UL Listed Type 3R and 12

  • CSA Type 3R and 12

  • IEC 60529

  • IP 55

  • Operating Voltage: 600V

  • Lighting Impulse to withstand: – KV BIL

  • Norm. Freq. Withstand: -KV

  • Frequency: 60Hz

  • Cont. Current: 600 Amp

  • Copper Tin Plated Bus

  • Glastic Insulators

  • 0.104 In. carbon steel

  • Concealed hinges

  • Single-Door Single Access

  • Removable and interchangeable doors

  • Flange trough collar around all sides of door opening

  • Seams continuously welded and ground smooth

  • Lifting eyes for easy handling

  • Black zinc die cast keylocking/padlocking handle

  • 3-point latching mechanism

  • Latch rods have ramp shoes for easier door closing

  • Removable print pocket provided on door

  • Mounting channels welded horizontally on sides of interior body at top, bottom and middle for mounting optional panels or rack mounting angles

  • Pour in place oil & water resistant gasket

  • Ground stud on door and body

  • Provisions for light kit

  • Neutral Bus

  • Insulated Bus

  • Bus Boots For Connections

  • IR Windows

  • Voltage LED Indication Lights

  • Custom Hole Patterns for Various Mnf. Lugs

  • Gland Plates Sides & Bottom

  • Rodent Barriers

  • Pre-Installed Lugs

  • Stainless Steel Nema 4X Enclosure

  • Non-Ferrous Aluminum Enclosure

  • Environmental Green Colored Enclosure

  • Custom Enclosure Colors

  • IEEE C37 Assembly Compliant
  • ANSI® C57.12.28
  • NEMA Type 3R, 12 and Type 13
  • UL Listed Type 3R and 12
  • CSA Type 3R and 12
  • IEC 60529
  • IP 55
  • Copper Tin Plated Bus
  • Glastic Insulators
  • 0.104 in. carbon steel
  • Concealed hinges
  • Two-door single access
  • Removable and interchangeable doors
  • Seams continuously welded and ground smooth
  • Lifting eyes for easy handling
  • Black zinc die cast keylocking/padlocking handle
  • 3-point latching mechanism
  • Latch rods have ramp shoes for easier door closing
  • Flange trough collar around all sides of door opening
  • Removable print pocket provided on door with 3-point latch
  • Mounting channels welded horizontally on sides of interior body at top, bottom and middle for mounting optional panels or rack mounting angles
  • Pour in place oil and water resistant gasket
  • Ground stud on door
  • Provisions for light kits
  • Solid ground with external ground stud connected
  • Maintenance instructions on inside of door
  • 1-Year warranty from date of ship

Ampacity Options:

  • 600A
  • 1600A
  • 2500A
  • 4000A
  • 6000A
  • Up to 12000A (Custom Design Must Contact SEC Factory)
  • Busbar ambient Temperature – 50°C. Higher degree ratings available upon request.

 

In the fast-paced world of the electrical industry, prioritizing the safety and efficiency of low voltage systems has never been more crucial. At Spike Electric, we are at the forefront of delivering premium low voltage tapping solutions tailored to meet the wide-ranging needs of our clientele. Our cutting-edge electrical tap boxes are meticulously engineered to provide seamless and secure connections across a multitude of applications, ensuring your projects run smoothly and safely.

Introducing the Power Connect Cable Tap Box

The Spike’s Power Connect cable tap box stands out as a pinnacle of innovation in electrical connectivity. Certified as an UL 50E electrical enclosure, this product is designed to facilitate the connection of multiple cables to a common bus, streamlining the distribution of electricity with unparalleled precision. The standard connection points feature a Nema style hole pattern, accommodating crimp lugs for a secure fit or the option for mechanical lugs, offering versatility to meet your project’s specific requirements.

Here’s a chart summarizing the key specifications and options for the Power Connect cable tap box, including ampacity options, voltage, bracing, busbar ambient temperature, customization options, and safety testing procedures:

The combined chart now includes detailed specifications for Spike Electric’s Power Connect cable tap boxes across both 600V and 1000V DC configurations, including a spacer for clarity. Additionally, it features the final two columns for certifications and safety requirements, as well as the NEMA outdoor ratings, providing a comprehensive overview of the products:

Voltage (AC or DC) Ampacity Options Bracing Busbar Ambient Temperature Customization Options Safety Testing Certifications & Safety Requirements NEMA Outdoor Rating
240V 480V 600V 600 AMP 100kAIC 50°C Custom Bus Bar Connections (Contact SEC Factory) 2 Min. Hi Pot Test X2 Voltage UL 50E, IEEE, NEC, & NFPA Nema 4 or Nema 4x
240V 480V 600V 1600 AMP 100kAIC 50°C Custom Bus Bar Connections (Contact SEC Factory) 2 Min. Hi Pot Test X2 Voltage UL 50E, IEEE, NEC, & NFPA Nema 4 or Nema 4x
240V 480V 600V 2500 AMP 100kAIC 50°C Custom Bus Bar Connections (Contact SEC Factory) 2 Min. Hi Pot Test X2 Voltage UL 50E, IEEE, NEC, & NFPA Nema 4 or Nema 4x
240V 480V 600V 5000 AMP 100kAIC 50°C Custom Bus Bar Connections (Contact SEC Factory) 2 Min. Hi Pot Test X2 Voltage UL 50E, IEEE, NEC, & NFPA Nema 4 or Nema 4x
240V 480V 600V 6000 AMP 100kAIC 50°C Custom Bus Bar Connections (Contact SEC Factory) 2 Min. Hi Pot Test X2 Voltage UL 50E, IEEE, NEC, & NFPA Nema 4 or Nema 4x
240V 480V 600V 600 AMP 100kAIC 50°C Custom Bus Bar Connections (Contact SEC Factory) 2 Min. Hi Pot Test X2 Voltage UL 50E, IEEE, NEC, & NFPA Nema 4 or Nema 4x
1000V DC 1600 AMP 100kAIC 50°C Custom Bus Bar Connections (Contact SEC Factory) 2 Min. Hi Pot Test X2 Voltage UL 50E, IEEE, NEC, & NFPA Nema 4 or Nema 4x
1000V DC 2500 AMP 100kAIC 50°C Custom Bus Bar Connections (Contact SEC Factory) 2 Min. Hi Pot Test X2 Voltage UL 50E, IEEE, NEC, & NFPA Nema 4 or Nema 4x
1000V DC 4000 AMP 100kAIC 50°C Custom Bus Bar Connections (Contact SEC Factory) 2 Min. Hi Pot Test X2 Voltage UL 50E, IEEE, NEC, & NFPA Nema 4 or Nema 4x
1000V DC 5000 AMP 100kAIC 50°C Custom Bus Bar Connections (Contact SEC Factory) 2 Min. Hi Pot Test X2 Voltage UL 50E, IEEE, NEC, & NFPA Nema 4 or Nema 4x
1000V DC 6000 AMP 100kAIC 50°C Custom Bus Bar Connections (Contact SEC Factory) 2 Min. Hi Pot Test X2 Voltage UL 50E, IEEE, NEC, & NFPA Nema 4 or Nema 4x
1000V DC 4000 AMP 100kAIC 50°C Custom Bus Bar Connections (Contact SEC Factory) 2 Min. Hi Pot Test X2 Voltage UL 50E, IEEE, NEC, & NFPA Nema 4 or Nema 4x

This comprehensive table provides a clear overview of the options and safety features for each product

Spike Electric’s Power Connect cable tap boxes, designed to accommodate a wide range of low voltage applications with various ampacity options from 600 AMP to 6000 AMP. For projects requiring higher capacities, customization up to 12000 AMP is possible upon contacting Spike Electric’s factory. Each assembly is subjected to rigorous safety testing, including a 2-minute High Potential (Hi Pot) Test at twice the voltage, to ensure maximum safety and reliability as part of our standard Quality Assurance and Quality Control (QAQC) process. Higher busbar ambient temperature ratings are available upon request, ensuring our solutions meet the specific needs of your project.

Customization and Efficiency at Its Core

Understanding the unique demands of each project, we offer the ability to customize bus patterns to your exact specifications, thanks to our in-house CNC bus bar punching machine. This flexibility ensures that no matter the complexity of your electrical system, our cable tap box can be tailored to fit seamlessly. With standard designs ready to ship within four weeks following approval drawings and expedited options available, we’re committed to meeting your project timelines without compromising on quality.

Beyond a Cable Tap Box

The versatility of Spike’s Power Connect cable tap box is evident in its various industry names, such as Bussed Junction Box, Generator Tap Box, Bus Duct Cable Tap Box, and electric junction box. This nomenclature reflects the wide-ranging applications and the trust the industry places in our product for secure electrical junctions and busway cable tap box solutions.

Understanding Electrical Tap Boxes

An electrical tap box plays a crucial role in managing low voltage circuits. It allows for the safe distribution of power from a primary source to multiple secondary circuits without compromising the integrity of the electrical system. Our low voltage cable tap boxes are engineered to ensure reliability and durability, offering peace of mind for both residential and commercial setups.

Why Choose Our Low Voltage Tapping Solutions?

Our low voltage tapping solutions stand out in the market for several reasons. Firstly, each cable tap box is constructed with high-quality materials capable of withstanding the rigors of both indoor and outdoor environments. This durability ensures that your electrical systems operate smoothly over the long term.

Secondly, ease of installation is at the forefront of our design process. We understand that our clients value straightforward, hassle-free cable tap box installation processes. That’s why our products come with comprehensive installation guides and can be easily integrated into existing electrical systems, making them ideal for upgrades or new projects alike.

Grounding & Safety

Grounding and safety are paramount in the design and functionality of Spike Electric’s Power Connect cable tap box, ensuring that it not only meets but exceeds industry standards for electrical safety. The incorporation of grounding features is a testament to our unwavering commitment to protect both the electrical systems and the individuals who interact with them. Each tap box is meticulously engineered with a robust grounding system, designed to safely dissipate electrical faults and minimize the risk of electrical shock, thereby enhancing the overall safety of your low voltage installations. This focus on grounding and safety underscores our dedication to providing products that not only power and connect but also safeguard assets and lives against electrical hazards. By choosing Spike Electric’s solutions, you are selecting a partner who places the highest priority on safety and reliability, ensuring peace of mind in every application.

Applications of Cable Tap Boxes

An electrical tap box plays a crucial role in managing low voltage circuits. It allows for the safe distribution of power from a primary source to multiple secondary circuits without compromising the integrity of the electrical system. Our low voltage cable tap boxes are engineered to ensure reliability and durability, offering peace of mind for both residential and commercial setups.

Understanding Electrical Tap Boxes

Our cable tap boxes are versatile and can be used in a variety of settings, including commercial buildings, industrial sites, and residential areas. They are particularly useful in scenarios where multiple low voltage connections are required, such as lighting systems, security systems, and data communication networks. By ensuring a reliable connection, our tap boxes help maintain the performance and safety of these critical systems.

Installation and Maintenance

Cable tap box installation is made easy with our detailed instructions and customer support. We ensure that even those with minimal electrical experience can safely install our products. Additionally, our tap boxes are designed for low maintenance, offering a worry-free solution for electrical system management. However, should any questions or issues arise, our dedicated customer support team is always ready to assist.

Choose Spike Electric for Reliable Electrical Solutions

At Spike Electric, we are committed to delivering electrical solutions that meet the highest standards of quality and safety. Our low voltage cable tap boxes are just one example of our dedication to excellence in the electrical industry. By choosing us, you’re not just getting a product; you’re gaining a partner dedicated to supporting your electrical needs.

Whether you’re upgrading an existing system or working on a new project, our electrical tap boxes and low voltage tapping solutions offer the reliability and efficiency you need. Contact us today to learn more about our products and how we can help you achieve optimal electrical performance.

Your Partner for Electrical Excellence

Choosing Spike Electric means investing in a solution that guarantees not only the safety and efficiency of your low voltage systems but also offers customization to align with your specific electrical needs. Our commitment to quality and customer satisfaction ensures that every product, especially our renowned cable tap box, is crafted with care and precision, ready to tackle the challenges of modern electrical systems.

In a world where electrical demands are constantly evolving, trust Spike Electric’s Power Connect cable tap box to provide the reliability, efficiency, and customization your projects require. Contact us today to discover how our solutions can elevate your electrical systems to the next level.